The engineer is the problem solver. Reinforcing bar in the panels perform stabilized, toughening and impact resistance functions. Owing to our rich experience in this domain, we have been able to offer premium quality Lightweight Concrete Panel to our valuable customers. Moreover, dry construction avoids wall cracking because of dry shrinkage. LCP with EPS Beads, LCP with Ceramic Beads, Classic LCP with foam concrete, Copyright © 2019 Satec Envir Engineering Pvt. ALC panels are masoned and coated by dry powder mortar. This is a light weight concrete wall panel with the front in genuine raw concrete and at the rear an ultra-light foam panel. Concrete Products. The adhesives used are also inorganic materials like cement, achieving a better overall compatibility and durability. Web Designed by, Sound Insulation: STC Test (Sound Transmission Class). ... We don’t get involved in building ourselves; we simply manufacture and supply the panels to architects’ and engineers’ designs and deliver them to site. The Autoclaved Lightweight Aerated Concrete or lightweight concrete (ALC) Panel by FBM Engineering PTE LTD is a composite of cement, lime and silica sand. Video. Modern, lightweight concrete products meant to be seen, touched and loved High-design, lightweight concrete fire pits and cladding. Available in a number of standard sizes or can be custom-built to suit your space. Our ALC products are of precise sizes and the tolerance of length, height and width is +1.0mm. Autoclaved Aerated Concrete (AAC) is a lightweight concrete that is formed into blocks and panels for a wide range of construction applications. These panels are highly demanded in market for their accurate dimension and durability. Before producing panels, it is necessary to rationally design the plate reinforcement (including structure and size of reinforcing bar) according to the load requirements of the specific projects, making bearing capacity, shear resistant, stiffness and deflection indicators to meet the requirements. Composed of quartz sand, calcined gypsum, lime, cement, water and aluminum powder, AAC products are cured under heat and pressure in an autoclave. The absolute dry density of different grade products are 400-600kg/m3, only 1/5 of common concrete, 1/3 of hollow brick. … The substance is often made using small Styrofoam balls as a lightweight aggregate instead of the crushed stone that is used in regular concrete. Higher density panel can be considered for load bearing at 1-2 floors houses. LIGHTWEIGHT CONCRETE PANELS AND STONE VENEERS Thanks to modern molding techniques and material formulations, natural-looking stone veneers and entire wall panels can be manufactured of lightweight concrete. Various processing methods like sawing, drilling, nailing, hanging, craving and coating thin-layer mortar make it easier and more flexible to bury pipeline and do second decoration. These innovative concrete panels are lightweight, versatile, and easy to install thanks to their patented design and ultra-thin profile. A simple step by step installation video for Dekko Concrete's 3/4" lightweight concrete panels Depending on different thickness and surface treatment of the wall, noise insulation of the ALC panel is 40-60DB. By using advanced tools and rigorous quality assurance procedures, the optimum quality of the offered panels is maintained at all times. Concreate® Panels offer all the aesthetic benefits of traditional concrete and GFRC panels - but at a fraction of the weight, cost, and labor. They are easy to groove and do not need much time spent in cutting. 60% lighter. These lightweight panels are created by sandwiching two calcium silicate panels with polystyrene beads and cement or ceramsite. Invented in the mid-1920s, AAC simultaneously provides structure, insulation, and fire- and mold-resistance. It is a safer product, more economical, has better energy conservation heat insulation. Lightweight concrete, also known as EPScrete (expanded polystyrene concrete), is a material widely used in the building of environmentally "green" homes. Poraver®, as an aggregate, supports optimal results of the material through its consistent quality and easy processing. Our ALC wall panels are used as wall materials that highly increase the usable area of the buildings and reduce energy consumption. Features and Benefits. It is simple, convenient and economical for daily maintenance during the process of using. Precise sizes make it possible to avoid cracking by the way of coating thin mortar and putty. The smaller the dry shrinkage rate, the better the anti-cracking ability. ALC panels are lightweight and high strength so as to reduce a series of investments for maintaining structure weight. Order: 22 Cubic meter. Lightweight Concrete Solutions of Etobicoke, Ontario are an excellent example of the promising and successful use of lightweight concrete on the jobsite. © 2017 FBM Engineering Pte Ltd. All Rights Reserved. Foam concrete is an easily-workable, low-density building material that is very economical. Low Basic Investment Since these panels are lightweight, the installation process is extremely easy and can be done with simple construction tools. ALC internal panels are the thinnest among those with the same capacity in sound insulation and fire protection. As the experiments show, there is no strength loss for ALC panels even in a temperature as high as 700°C. Border portions adjacent edges of panel define relatively stiff peripheral frame which surrounds inner portion, inner portion having corrugated lower surface. Shrinkage rate of our ALC products is much smaller than national standard 0.5mm/m and other wall materials. As a result, no foundation or structural modifications are required. Lightweight Concrete Panels installed around gas fireplace handmade by DEKKO Concrete. Light, easy to cut and to install, these concrete panels offer a simple solution for creating a contemporary atmosphere with an authentic material: concrete. Heat insulation time is reduced, project time is shortened by about 2/3, so that capital turnover is expedited. As a structural engineer, the effectiveness of your role in the construction process is established by how well your recommendations contribute to the realisation of client expectations and architects’ design requirements. When a fire accident occurs, ALC panels will not release any smoke or toxic gas. Lightweight concrete mixture is made with a lightweight coarse aggregate and sometimes a portion or entire fine aggregates may be lightweight instead of normal aggregates. Without watering and heat conservation, it effectively reduces cracks caused by masonry wall shrinkage as a result of expansion and contraction due to change of water content. Growth strategies adopted by these companies are studied in detail in the report. Form-cast concrete looks can also be created. Air becomes the major thermal conductivity medium. You can even stipulate the timber width. The lightweight concrete panels of 100mm thick are mainly for inner partition walls, while the lightweight concrete panels of 150/200mm thick are for outer surrounding walls. Lightweight Concrete (ALC) Panel. A wide variety of precast lightweight concrete wall panels options are available to you, There are 729 suppliers who sells precast lightweight concrete wall panels on Alibaba.com, … It is manufactured from silica sand, cement, etc. After installation, the surface ALC product walls can be directly coated with putty. Besides the standard dimension of 1200*600mm (length / height), we can produce concrete panels in your cusotomized size and textures. Not for sale. They are earthquake proof, soundproof and also fireproof. Available in 6 colors and available for shipment worldwide. Visit our Blogs: Cement or Concrete???? Video. ALC panels can be recycled after the wall removal without environmental pollution. Ultra Light: Dekko concrete is less than half the weight of regular concrete weighing only 3.5 pounds per square foot. Because of its low density, our products not only feature low raw material consumption, but also reduce carbon emissions during transportation and installation process. ALC panels have closed porous characteristics, so it is also a good kind of sound-absorbing material. After production, the panels also need to be tested through sampling to review whether the structure performance meets the load requirements. ALC panels are composed of many small holes, which are independent and in order. They are not restricted from the height of one time masonry, so they can highly improve the speed of construction. High porosity of lightweight concrete or ALC panels can reduce the bulk density of materials. A 15cm-thick wall can resist fire for as long as 4 hours. Lightweight concrete panel having perimeter of parallel side and end edges, reinforcing grid extending between edges. Adopting two-way and welded steel reinforcement mesh (reinforcing bar) processed by special anti-rust liquid, produced in high temperature, high pressure and steam curing. 1 / 13. Dry Construction Our Aerated Lightweight Concrete lends itself to tilt-up construction methods, and panels can be poured Our aerated concrete products can be installed by the way of dry masonry continuous operation. These are lightweight, non-load-bearing composite panels used in roofing, walling, and flooring. Since they are lightweight, these panels can be easily assembled and reassembled at another location thus making it an economical and environmentally-friendly solution. Internal and external walls can be constructed at the same time, so construction speed is faster and labour costs are reduced. Concreate® for Trueform Concrete Trueform Concrete is an authorized distributor of Concreate® Wall Panels. A wide variety of lightweight concrete panels options are available to you, such as nonmetal, metal. Wall is elastically connected, which is beneficial to avoid cracking even if the base subsides. Easier to process than wooden products, our products can be processed simply into different shapes as per your demand. Foam concrete is an extremely useful tool in the equipment of a modern construction project manager, and ARTRA lightweight concrete production systems are used in a wide range of building projects around the world.. Concrete mix designed for general applications and made with light weight aggregates. As the thermal conductivity of air is very low, about 0.026W/(mK), which ultimately makes the thermal conductivity of the material very low, thus satisfying the purpose of the insulation. These lightweight panels are created by sandwiching two calcium silicate panels with polystyrene beads and cement or ceramsite. It can be bonded to a door blank in a workshop . It is due to the small thermal conductivity, heat is migrated slowly. These lightweight foam panels weigh 70kgs/m2. There is no need to use structural post, beam and other auxiliary components so that wall loading is decreased and building cost is reduced as well. FOB Price: US $120-123 / Cubic Meter. The small holes which are filled with air are not connected and air inside stays static. The absolute dry density of different grade products are 400-600kg/m3, only 1/5 of common concrete, 1/3 of hollow brick. It is casted in a thin section of around 1/2" to 3/4". Build walks, drives, slabs and steps. Skip to content. GFRC (Glass fiber Reinforced Concrete) is a lightweight concrete panel that uses glass fibers for reinforcement instead of steel. Order: 300 Square Meters For informational purpose only. Structural lightweight concrete has an in-place density (unit weight) on the order of 90 to 115 lb / ft³ (1440 to 1840 kg/m³). It is made by mixing a lighter aggregate, such as perlite, vermiculite or Styrofoam in place of heavier coarse aggregates in with the concrete to reduce the overall weight. After production, the panels also need to be tested through sampling to review whether the structure performance meets the load requirements. It is precast in factory, cut and steam pressure cured in an autoclave before being packed, ready for transport. The porosity is nearly 80%. It can effectively lighten the weight of the building, reduce labour intensity during construction and save costs in the base and structure of the houses. Light Weight Faux Concrete Wall Panel for Exterior Siding Precast Autoclaved Lightweight Concrete (ALC/AAC) Wall Panel. Industry-leading 5-year warranty. For applications requiring at least 2 inches in thickness. They form a non-load bearing light weight composite panel that can be used in walls, flooring and roofing. It can effectively lighten the weight of the building, reduce labour intensity during construction and save costs in the base and structure of the houses. Lightweight concrete panels are made by attaching two calcium silicate panels in the form of a sandwich with polystyrene beads and ceramsite or cement. Made with special lightweight aggregates. The pumice provides both in-built insulation and a 40% weight reduction compared to standard precast concrete. Contact Now. The absolute dry density of different grade products are 400-600kg/m3, only 1/5 of common concrete, 1/3 of hollow brick. The mixture is made of a lighter weight abrasive aggregate, but sometimes a part or entire finer aggregate could be lightweight. As the name implies, lightweight concrete is a lighter version of the traditional concrete mixture usually used by contractors. They come in panel form in standard sizes of 10' length x 2' width. Even the thinner ALC insulation panels can effectively resist the fire, preventing the spread of fire, and protecting the structure from the impact of the fire. Autoclaved aerated concrete is a lightweight, precast, foam concrete building material suitable for producing concrete masonry unit like blocks. Although ALC panels itself are very lightweight, the structure of the material in each direction can balance the load-bearing, and we adopt exact hexahedral cutting size and appropriative thin layer of mortar masonry, so as to highly improve the intensity utilization coefficient. How to Make Lightweight Concrete Before producing panels, it is necessary to rationally design the plate reinforcement (including structure and size of reinforcing bar) according to the load requirements of the specific projects, making bearing capacity, shear resistant, stiffness and deflection indicators to meet the requirements. They are highly durable and have a long life span. Structural concretes of up to 50N/mm2 compressive strength can be produced with a dry density of 1900kg/m3 and non structural mixes can be produced … Lightweight Concrete Wall Panel for New Construction. A home is constructed using Lightweight Insulated Concrete panels. They are made from foamed concrete and have hollow cores to reduce the weight and are used as Partition Walls. What is Lightweight Concrete? 100% Concrete. They form a non-load bearing light weight composite panel that can be used in walls, flooring and roofing. ALC Panels are lightweight and easy-processed, which may ease labour intensity. Lightweight concrete panels by AFS: The engineer’s choice. Good Processing Ability Concrete Doors Why choose Lightweight? Your consultation services, reinforced with AFS. Placing Concrete in Hot or Cold Weather; Mixing Concrete; Finishing Concrete Corrugations and lower surfaces of border portions have acoustical coating of elastomeric material to provide integral resilient … As the product is low cost, environmentally friendly and does not diminish natural resources, the technology is gaining significant presence in both established … ALC panels are inorganic materials. High porosity of lightweight concrete or ALC panels can reduce the bulk density of materials. It can effectively lighten the weight of the building, reduce labour intensity during construction and save costs in the base and structure of the houses. Reducing floor loading and weight not only decrease the base cost but also reduce the quantity of steel bars or size of concrete beams, columns and floor panels, so the whole project cost is lowered. There is no problem of aging or weathering. It uses to facings of 4mm thick fibre-cement sheet with a low density concrete core consisting of a mix of portland cement, Silicaceous and Micaceous aggregate. It not only reduces the construction difficultly, but also is conducive to the quality of the project and shortens project period. The high-performance, low material consumption, good durability and other features of our products meet the controlling requirements of the Green Building Evaluation Standard. Founded by Director Chris Calvin in 2015, they are the industry leader of lightweight concrete, and their focus is on developing the highest quality products for their clients. High porosity of ALC panels can reduce the bulk density of materials. Features: Light in weight ; Seamless … NEU faux concrete panel is designed to replace the heavy concrete block. FOB Price: US $120-150 / Cubic meter. Foamed concrete is self-compacting, free-flowing and pumpable and, therefore, easy to place in … 1,527 precast lightweight concrete wall panels products are offered for sale by suppliers on Alibaba.com, of which board making machinery accounts for 20%, sandwich panels accounts for 14%, and cement boards accounts for 2%. Lightweight Concrete (ALC) panels can be used with reinforcing bar according to the design to meet a variety of load-bearing requirements. Project period shortened by as much as 2/3 Global “ Autoclaved Lightweight Concrete(ALC) Panels ” market forecast 2020-2026 report presents a pin-point breakdown of Industry based on type, applications, and research regions. The durability is the same as concrete, so they can serve as long as the building lasts. It is a material that can blend into the Cemento wall panels if required . Forte Lightweight Concrete Collection is a pre-cast panel for exterior and interior application. ALC panels can be used with reinforcing bar according to the design to meet a variety of load-bearing requirements. Precise Size It is an ideal Class A fireproof construction material. AudiePanel® is a light weight interlocking sandwich panel. CEMEX UAE Products & Services Ready Mix Concrete ... Lightweight concrete by CEMEX incorporates advanced admixture technology with a special aggregates to produce mixes with much lower densities than normal concrete. It's only 2.5 kg per sqm for most models of our concrete wall panels. It was first used in a project based in Shanghai more than 70 years ago and remains intact until now. When special adhesive is used to dry masonry installing our blocks, it does not need watering in the surface of blocks to be wet. lightweight concrete panel manufacturer/supplier, China lightweight concrete panel manufacturer & factory list, find qualified Chinese lightweight concrete panel manufacturers, suppliers, factories, exporters & wholesalers quickly on Made-in-China.com. concrete blocks and lightweight tilt-up panels, foamed concrete floor screeds, sound and thermal insulation, geotechnical and ornamental concrete applications. Reinforcing bar in the panels perform stabilized, toughening and impact resistance functions. Anti-Seismic Sound Insulation Lightweight Concrete Panel EPS Sandwich Panel with Calcium Silicate Board for Building/Tower/Residential FOB Price: US $ 11.5 / Square Meter Min. Litecrete is a wholly-owned subsidiary of … Ltd. Powered by. Custom Made: Each panel is handcrafted and custom built to fit your design and size requirements. You can also choose from eps sandwich panels, ordinary concrete blocks, and other heat insulation materials lightweight concrete panels There are 1,506 suppliers who sells lightweight concrete panels on Alibaba.com, mainly located in Asia. Good Anti-Cracking Ability Stonini™ Concrete Effects wall panels are available in two textures, concrete or industrial, and in two finishes, flat or with a gentle shine. ALC panel is masoned by special mortar whose thickness is only 3mm, so cracking possibility of the gap is greatly lowered. ALC panel has dual nature, sound absorption and sound resistance, which other building materials do not have. We actively promote green architecture and advocates low-carbon life. To achieve a minimal concrete aesthetic Dec 09, 2020 (The Expresswire) -- "Final Report will add the analysis of the impact of COVID-19 on this industry." Light Weight Concrete Panels. 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