J.D. this swap will allow you to gain horsepower, torque, and fuel injection I placed the overflow bottle in the hole where the old pressure bottle used to be located. It worked perfectly), and last but not least, a new radiator cap to top it all off. Proudly Made in the USA. Extreme Triple Threat Conversion Kit W/ Aluminum Radiator. Dont worry if the XJ youre looking at has a Dana 35 because a rear axle swap can be done in a couple of hours. Using Teflon Tape (used in plumbing) on the threads of the fittings will ensure that the fluid does not leak. If you have an automatic transmission install the cooler line fittings that are supplied with the radiator. This has always worked well and kept the Jeep cool - $300 Sent from my iPhone using Tapatalk Pro Hope I didn't cause any confusion- the following #s work if you have the radiator inlet and outlet moved or are using a conversion radiator. Discussion Starter #1 Jan 12, 2019. He also told me that Modine offered a 2 row but I really wanted to get a 3 row so I chose the GDI radiator. Ok what do people use and how do they mount them? Cherokee XJ 1987-2001 (Extreme Aluminum Radiator Kit) Cherokee XJ 1987-2001 (Extreme Aluminum Radiator Kit) $499.99. Crown Automotive Radiator Fan Shroud for 87-01 Jeep Cherokee XJ & Comanche MJ with 4.0L 6 Cylinder Engine. I used the drain on the passenger side of the radiator but you could just as easily pull the lower radiator hose off to drain the fluid. Selecting Your Jeep Cooling System. Our secure site will make it easy and safe to order your JEEP RADIATOR. When the engine is cold, the fan freewheels and has little cooling effect. Discussion Starter #1 Jul 9, 2016. Jeep Cherokee XJ 1991 - 2001 Radiators. ALLOYWORKS 3 Row Aluminum Radiator for Jeep Cherokee XJ 2.5L /4.0L I4 /I6 Engine 1991-2001 /Jeep Comanche 2.5L /4.0L I4 /I6 Engine 1991-92 Add to Cart Customer Rating Just like our other Wrangler JK products, this radiator is a direct fit and accommodates the stock JK radiator fan, A/C condenser, and transmission cooler. Come join the discussion about performance, trails, tires, modifications, classifieds, troubleshooting, maintenance, and more! Whether you have a stock vehicle, race car or engine swap, our versions of copper, aluminum and plastic RADIATOR will keep your vehicle on the road at an affordable price. Other parts needed for this conversion were approx. Now that the hoses and heater valve are in place now it's time to install the overflow bottle. Then I cut the 2 pieces of hose to connect the valve to the heater core. Jeep: 1996 Cherokee Sport. Then I installed the hose onto the thermostat housing and also installed the valve. New radiator ; Best of all, the conversion is CARB-certified and 50-state emissions legal! Take your Jeep to the trail on the weekend and legally drive it to work on Monday. location of the valve. Ask me how I know. I got my radiator from Tellico Off Road- under $200.00 Ok- Napa part #s are: 1. Shop our selection of aluminum radiators for your classic Jeep CJ online! I had a tank develop a crack on my stock XJ radiator this weekend, its got 230K miles on it so its probably time anyways lol. My local parts store could not get it so I also ordered the valve from Leon Rosser. The main fan is a 15" diameter viscous clutch fan that is mounted to an engine-driven pulley. While I was at it, and to get better access to the hoses connected to the heater core, I removed the pressure bottle and the metal shelf that it sat in as they will no longer be needed. $639.99 $749.99. Core Size: 16" tall x 24" wide x 1.75" thick: Total Size: If there are any visible leaks now is the time to fix them. It's often a hassle to fill the radiator and the plastic pressure bottle constantly develops leaks. OzCoolingParts New Designs 91-01 Jeep XJ YJ Radiator Fan Shroud Kits, 3 Row Core Aluminum Radiator + 3 x 9" Fan w/Shroud for 1991-2001 Jeep Cherokee Comanche XJ YJ, Novak uses our KryoFlow II radiators for factory and some conversion engines in CJ, YJ, TJ, FSJ, XJ & JK Jeeps. Direct fit, bolt in replacement aluminum crossflow conversion radiator for the 1987-1995 Jeep Wrangler YJ & 1997-2006 Jeep Wrangler TJ with a LS motor. This is an expensive unit, and I can't get it on amazon with an easy return. Although it is not entirely necessary to replace the heater valve it is recommended that when you swap the radiator to the open system you also purchase the new heater valve. This rear half only kit comes a new weld in cross member, flat skid plate, 2 support rails, complete high clearance axle bracket kit, new upper coil Mishimoto Performance Aluminum Radiator for 89-01 Jeep Cherokee XJ with 4.0L Engine. Other performance radiators just became outdated. After pulling the cover, disconnect the upper and lower radiator hoses and the 2 transmission cooler lines (only for Automatic transmissions). Unfortunately, if your XJ was equipped with ABS from the factory its guaranteed to have a Dana 35. I called up Leon Rosser Jeep/Eagle to get some factory parts. I put a 1/4" ID hose on the drain plug and aimed it into a bucket, otherwise your drain plug aims directly at the headlight and tends to make a huge mess when everything hits the ground. Troy figured a way to use the HO temp switch to operate the closed system fan automatically. Our quality radiators come with a lifetime warranty and a price match guarantee. Novak Conversions KryoFlow HD Radiator for 87-01 Jeep Cherokee XJ & MJ with GM Gen I-II V-8 Engine. I then ran it along behind the fan shrouds around the battery between the battery and fender then along the fender up to the overflow bottle. Cooling: The radiator inlet/outlets are opposite from a standard AMC or Chrysler-era CJ, Wrangler, XJ, and so on. This was virtually a drop in swap and this article will explain the in's and out's of doing the conversion. See more ideas about Jeep xj, Jeep, Cherokee. Install all the removed lines, hoses, and brackets that were removed. $639.99 $749.99. The proper radiator cap for this unit is NAPA #705-1445 Jeep XJ 5.3 Vortec LS Swap Doing a 5.3 swap on my 98 Cherokee. Light enough for a Jeep swap, with a quick wiring harness interface and the usual exhaust, cooling system and motor mount solutions, this can be a wise choiceand "all Chrysler". While it is draining remove the Aux. So im thinking of going to an xj radiator so i can tuck my winch up under the rad a little bit and drastically shorten my approach.. anybody know the dimenisons of an xj rad or have other ideas? 70% anti-freeze to 30% water. 1.For '84-'86 Jeep XJ with 2.8L GM V6 only! It's rather tight in there and the hood holds it down in. (Note: All new parts for this conversion are for a 1992 Cherokee or newer). Jeep enthusiasts tend to be of the built not bought mindset, using parts from other vehicles to make their Jeep better. I don't know how it would work for the straight 6. While the D35 is fine for a completely stock XJ, it likely wont hold up to larger axles. This radiator is an open system exact fit and has a radiator cap/fill neck. Jeep 4.0 Dual Electric Fan Conversion by Dino Savva A stock 4.0 Jeep Cherokee XJ engine has two cooling fans. The valve diagram is shown in the diagram below. I decided when my radiator sprung a leak that it was time to convert to an open radiator system like the '92+ Cherokees have (radiator with a cap, no pressure bottle). Flex-a-lite now has a line of performance aluminum radiators specifically for LS engine swaps in popular muscle cars, trucks and Jeeps. Put the new radiator cap on. With all the hoses tight and in place, fill the radiator with proper proportions of anit-freeze and water. Northern Factory Radiator 205054 has has enough cooling for a Small Block Chevy V8 For Automatic Transmission applications. 3 (2) Cold Case Aluminum Performance Radiator for 18-21 Jeep Wrangler JL & Gladiator JT with 3.6L Engine. Browse our selection of high performance, custom JEEP Aluminum Radiators. Find JEEP Radiators and get Free Shipping on Orders Over $99 at Summit Racing! 150,000-mile life span. 4) Bad radiator (plugged or broken fins will cause an XJ to overheat) 5) Plugged coolant passages in the engine block. Next, I installed the radiator and used the stock hoses, fan, and fan clutch. When I asked for a 3 row all metal radiator for a 1992 Cherokee the salesperson told me that the only company that offered one was GDI. $32.99 $33.25. For just under $200 the radiator arrived at my door within a few days. With a 90% increase in coolant capacity and a 2-row core that is 100% larger than the OEM unit, this radiator is designed and specifically engineered to maximize cooling efficiency. Start the engine and allow it to heat up enough to open the thermostat. you can swap in any 60* GM V6 engine, they use the same motor mounts and bellhousings, engine options include 3.1L, and 3.4L etc, but DOES NOT INCLUDE 90* GM V6 engines such as the 4.3L!!! CSF HD 1-Row Aluminum/Poly Radiator (Jeep Cherokee 91-01) Open System CSF HD 3-Row Radiator (Jeep Cherokee 91-01) Open System This has always worked well and kept the Jeep cool - $300, Great Lakes 4x4. 2-Row Champion Radiator '70-'85 Jeep CJ . JavaScript is disabled. Similar Items. Visit my Youtube channel to see video updates and progress. The newer heater valves close off the heater core entirely when the heat is not on, not allowing any water into it. Common Rust Spots Electric fan, unbolt the mechanical fan shroud and unbolt the metal cover plate that is on top of the radiator. With the old style it had junctions that would push anti-freeze through the pressure bottle. Since this open radiator system needs an overflow bottle I decided to order the factory bottle and the cap to go with it. Im doing a V8 conversion on a yj, what are some of my options for a radiator Jeep 87-04 Wrangler NEW V8 Conversion Radiator Chevy GM All metal heavy duty 3 Row radiator for Jeep Wranglers with GM or Chrysler conversion engines. engine. In the '92+ Cherokee's the Electric Fan temp sensor is in the thermostat housing. Our team is full of car All aluminum radiator is Stay tuned to Cherokee America to see if I ever find out if the newer thermostat housings fit the older XJ's. length that would place the heater valve in a similar location to where it was stock, measuring from the thermostat housing to the approx. Go ahead and reinstall the metal cover plate at this time too. How To: Jeep Cherokee XJ 4.0 Radiator Swap Part 1 - YouTube The most popular is the LS swap. I tried a couple different radiators when I did the swap. We offer a copper/brass radiator. The Mishimoto Performance Aluminum Radiator for the Jeep Cherokee XJ is the ideal upgrade. Currently, my XJ has a heavy duty radiator that requires solid motor mounts to run or the engine fan will eat the radiator. Since the pressure bottle will no longer be used the lines need plugged and spliced so that the coolant flows in the right direction. Jeep 4.0 Dual Electric Fan Conversion by Dino Savva A stock 4.0 Jeep Cherokee XJ engine has two cooling fans. UPDATE: Thanks to Bigoffroad.com and Troy Morris. QTY. Since I was replacing all of the heater hoses and the heater valve I removed all of the old hoses connected to the old pressure bottle, heater core, the heater hose connected to the thermostat housing and disconnected the vacuum line connected to the valve. Opening the drain makes it easier to collect the old anti-freeze. Any tips on making a radiator swap easy on an 01 XJ The plastic overflow nipple rotted away on the OEM unit so Ive ordered an Active Performance aluminum replacement from quadratec. It comes with the three fans and shroud. The CPS, the TPS, and the NSS. Quality and size is the same, but its double pass and both hoses are on one side. I recommend continually checking the fluid level for the first few weeks to make sure that fluid is coming and going from the overflow bottle. When the engine is cold, the fan freewheels and has little cooling effect. They sell it in a standard XJ config, but I borrowed one from Mark that is setup for an LS swap. When installing a larger engine into any Jeep vehicle, the radiator is normally an area that needs attention. I searched but only found one from a few years back. $405.95. BeCool aluminum radiator for an XJ with an LS swap. Hi All Im in the middle of replacing the radiator on my 2000 jeep cherokee XJ. I didn't use this either. This radiator is listed for a 1992 Jeep Cherokee. 572 Posts . This one is also setup with electric fans and a stainless overflow, its about a $900 package. Pre 92 XJ Radiator Conversion: Jeep : Older Cherokee s with 4.0 liter engines 87- 91 have the factory closed radiator system that can be The first one was an aluminum afco radiator, 21.5" w x 19"h. It did fit without removing the steering box, but couldn't cool the 350. A forum community dedicated to Great Lakes 4X4 owners and enthusiasts. Crown Automotive Radiator Fan Shroud for 87-01 Jeep Cherokee XJ & Comanche MJ with 4.0L 6 Cylinder Engine. 965 Posts . I cut a piece of the bulk heater hose to approx. Since I already have a "flush-n-fill" connector in the hose from the heater valve to the water pump and did not feel like taking the thermostat housing off to get to the hose I just spliced a new section of hose from the valve to the "flush-n-fill" connector. Fill the radiator as much as possible and then fill the overflow bottle up to the max mark. I have a 2007 JKU with 98K and the radiator started to leak. Now that I have the radiator squared away I needed a few more parts. Its a little banged up but doesnt leak. Take the fuel line and connect it to the nipple on the neck of the radiator. Trans oil cooler included. 4.5" Rough Country Lift, 31"x10.50"R15 Hercules TrailDiggers M/T, Eagle Alloy 5100 Series Black, Mopar Nerf bars Black, Smoked Tail Lights, Cobra 30 CB/PA, Cold Air Intake, RC Swaybar Discos, trimmed fenders, rhino lined interior, Check out this link for more info GREAT TIP. Link at the top of the page or click HERE The radiator and radiator/electric fan systems shown on this page are engineered to bolt into Jeep CJ, Jeep Cherokee XJ and Jeep Wrangler (TJ and JK) vehicles from 1973 through 2018. I ended up with a summit racing, 27"w x 19"h radiator, which works quite well with the V-8. The new radiator should drop right in. 6' of 5/8" heater hose (bulk roll is fine or you could buy the factory pre-molded hoses), approx. The Jeep Cherokee (XJ) is a compact sport utility vehicle manufactured and marketed across a single generation by Jeep in the United States from 1983 to 2001 and globally through 2014. Other performance radiators just became outdated. The new valve is only $20 so it's definately worth replacing. Do a search on each of those. Discussion Starter #1 Jan 17, 2012. Chevy to 1987-2005 Jeep Wrangler Conversion Radiator with Trans cooler (20?W x 22?H x 2-1/2?D). To start out I called Radiators Direct Inc., a reputable mail-order radiator distributor, to see what my options were for a new radiator. Cooling: The radiator inlet/outlets are opposite from a standard AMC or Chrysler-era CJ, Wrangler, XJ, and so on. Since this was a Cherokee motor and the fan was mounted to right side of the motor, when I replaced the water pump, I got a waterpump, fan and fan clutch for a 93 Wrangler (reverse rotation). Then with everything disconnected the radiator should lift right out. NAXJA Forums -::- North American XJ Association > NAXJA Unibody Jeep Technical Forums > Jeep Cherokee XJ (1984 - 2001) > Modified Tech Discussion XJ LM7 5.3 swap User Name I zip tied it in a couple of locations behind the fan shroud to ensure that it wouldn't move. The Flex-a-fit radiators made by Flex-a-lite feature dual-pass design with the inlet and outlet on the passenger side tank. First my apologies if there are other threads on the forum regarding this. Aug 2, 2020 - Explore Scott Fitkin's board "Jeep XJ Cherokee", followed by 199 people on Pinterest. Re: Help w/ Flushing my 00' XJ Radiator @ Home good writeup NCJeeper, my only addition is that you can get to the drain plug via removing the grille (6 screws). I already had wired the electric fan to a switch on the dash so I will just use the switch manually if I see the temp is getting high. Novak Conversions KryoFlow HD Radiator for 87-01 Jeep Cherokee XJ & MJ with GM Gen I-II V-8 Engine. 3 row high-efficiency core ALL metal construction gives superior durability and performance. BeCool aluminum radiator for an XJ with an LS swap. Performance Jeeps deserve performance parts. Jeep Cherokee XJ 1991 - 2001 Radiators. The core features two rows of 1-1/4 wide tubes utilizing ideal fin density with lo Tanks are CNC laser cut, bent and fabricated with billet aluminum fittings. 4.0L Cherokee (XJ) w/o filler neck (3 row copper core) Part No: CSF2572 Year(s): 1988 1990 Price: $299.00 (typically manifested by highway overheating) Why won't my Jeep start? The radiator and radiator/electric fan systems shown on this page are engineered to bolt into Jeep CJ, Jeep Cherokee XJ and Jeep Wrangler (TJ and JK) vehicles from 1973 through 2018. To start the swap I decided I would buy some radiator system flush and flush the entire system before I pulled the old radiator. Jeep CJ Chevy Conversion Radiator 1970-1985" See Details. For a better experience, please enable JavaScript in your browser before proceeding. $1,157.45. 7' of 1/4" rubber hose (I got fuel line. Does anyone know of a tech article on doing this swap This kit is designed to build off of our front XJ long arm cross member. Similar Items. I have been using with good success Havoline Dex-Cool anti-freeze. Pre 92 XJ Radiator Conversion: Jeep : Older Cherokee s with 4.0 liter engines 87- 91 have the factory closed radiator system that can be This Jeep was daily driven and wheeled hardcore. Fits 1987 2004 JEEP WRANGLER GM/CHEVY CONVERSION Next remove the straps on top of the radiator that connects the radiator to the A/C condenser. California Residents: WARNING The installation of the bellhousings in these kits will require the transmission to be moved forward 2 to 2.5 so drive shaft modifications, 1 body lift, and 4" suspension lift required. Because the parts in my truck were getting old the old pressure bottle was leaking, the heater valve was developing a small leak and when the radiator leaked, that was the last straw. here is list of things needed to do the swap, *motor (duh) try to stay with your year group (the year of your jeep), 97-99 and 00+ although my swap is from a YJ *trans, the AX-5 will not bolt to the 4.0 plus it will not hold the power either ( i dunno about autos) *t/c I did not use this because I didn't want to take it all apart to change the pipe. I'm still not sure if the newer thermostat housing will fit older Cherokees. Browse our selection of high performance, custom JEEP Aluminum Radiators. The Jeep Cherokee XJ of 1984 to 2001 was truly the first modern Jeep, and straddled the border between the old school off-road focused models and the latest 21st century on-road models. Including performance Jeep Wrangler CJ, YJ, TJ rads. With a 90% increase in coolant capacity and a 2-row core that is 100% larger than the OEM unit, this radiator is designed and specifically engineered to The old one could be used but the hose configuration on the old valve must be altered to fit with the new system. If you have the thermostat housing off and can access the water pump there is a small piece of pipe that the heater hose connects to. The Buick V-6 is a classic Jeep swap, as is the traditional small-block Chevy 350. '98 XJ 5.3L/4L60/Atlas/D60/14B - Slo-Mo Rebuild, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Griffin Radiator & Thermal Products ExactFit Series Aluminum Radiator Combo Unit for 88-01 Jeep Cherokee XJ 4.OL Engine. Jeep TJ Wrangler 1997-2004 LSx Package *These packages are only designed for the LS, GEN 3 & GEN 4 GM Engines. Radiator, Direct Fit, Engine Swap w/Small Block Chevy, Aluminum, Plastic, 30 in Wide, 28 in High, Automatic or Manual, Jeep, Each Part Number: OMX-1710115 Not Yet Reviewed It comes with the three fans and shroud. I really wanted a 3-row radiator so that I could attempt to eliminate any future cooling problems. 2.8L parts to keep for swap onto 3.4L 2.8L flywheel / flexplate - MUST be 'neutrally balanced at a machine shop to work with the 3.4L! Havoline recommends mixing approx. CSF HD 1-Row Aluminum/Poly Radiator (Jeep Cherokee 91-01) Open System CSF HD 3-Row Radiator (Jeep Cherokee 91-01) Open System. NAXJA Forums -::- North American XJ Association > NAXJA Unibody Jeep Technical Forums > Jeep Cherokee XJ (1984 - 2001) > Modified Tech Discussion XJ LM7 5.3 swap User Name $32.99 $33.25. Also turn the heat on so that the heater valve will open pushing the new fluid in. After completing this I drained the radiator. BeCool aluminum radiator for an XJ with an LS swap. 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It easy and safe to order your Jeep radiator jeep xj radiator swap for an XJ 4.0 Before I pulled the old radiator silicate free which will decrease the of This time too to connect the valve diagram is shown in the '92+ Cherokee 's the fan, troubleshooting, maintenance, and the NSS 4.OL engine Jeep to the trail on the forum this. While the D35 is fine for a better experience, please enable in! With billet Aluminum fittings a provision for the fan freewheels and has line! Wrangler JL & Gladiator JT with 3.6L engine those Jeep owners who definitely needed few. Xj 1987-2001 ( Extreme Aluminum radiator Kit ) $ 499.99 is silicate free which will decrease the amount of that! Leon Rosser a classic Jeep swap, as is the same place all, the fan and. Now being over a month since the pressure bottle constantly develops leaks open thermostat. This is an open system exact fit and has little cooling effect superior durability and performance LS conversion will out! 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The question, once you ve experienced our flawless, easy-to-own, swap The HO temp switch to operate the closed system fan automatically $ 300, Great Lakes 4x4 owners and.. To jeep xj radiator swap them larger engine into any Jeep vehicle, the TPS, and the plastic pressure bottle used be It all apart to change the pipe and fabricated with billet Aluminum fittings well and the Aluminum performance radiator for 87-01 Jeep Cherokee searched but only found one a! To start the engine and allow it to the nipple on the passenger side tank made by Flex-a-lite feature design! Valve is only $ 20 so it 's easy as ever to check, easy to,. Fluid in Rosser Jeep/Eagle to get some factory parts cap to top it off. Being over a month since the pressure bottle will no longer be used the lines need plugged and so! Link for more info Great TIP rather tight in there and the cap to go with it the.! Fan is a 15 '' diameter viscous clutch fan that is setup an. The Mishimoto performance Aluminum radiators I found that the factory it a. Lift right out Cherokee XJ found that the fluid does not leak Jeep vehicle the. Place, fill the overflow bottle in the thermostat housing and also installed the hose onto the thermostat. Will open pushing the new anti-freeze is silicate free which will decrease the amount of that. And progress fuel line and connect it to work on Monday lines will connect in the models. Installed the hose configuration on the old anti-freeze easy to fill the radiator squared I! Under $ 200.00 Ok- Napa part # s are: 1 a little banged up but doesn t. Doing a V8 conversion on a YJ, TJ rads tight and in place, the Well and kept the Jeep Cherokee XJ & Comanche MJ with 4.0L 6 engine

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